Carrier cycles - Part 7: Cargo trailers

This document specifies safety requirements and test methods for single and multi-axle cargo trailers and their connecting devices.
This document applies to cargo trailers with a maximum gross vehicle weight of 600 kg.
This document is not applicable to trailer for transportation of passengers, usually children and for type of trailers which use fifth wheel for connecting to the front cycles as listed in the Table 1 in this document.
Table 1 - Types of cycle trailers
Type of trailer   Applicability of this document
Multi track single axle   Applicable
Multi track multi axle   Applicable
Single track with single axle or multi axle   Not applicable
Fifth wheel trailer with single axle or multi axle   Not applicable
Usage   
Cargo   Applicable
People/children/pet   Not applicable
NOTE   Requirements and test methods for electrical assistance for electrically assisted cargo trailers are covered by prEN 17860-5:2023.

Lastenfahrräder - Teil 7: Anhänger

Dieses Dokument legt sicherheitstechnische Anforderungen und Prüfverfahren für ein- und mehrachsige Anhänger und ihre Verbindungseinrichtungen fest.
Dieses Dokument gilt für Anhänger mit einem maximalen Bruttofahrzeuggewicht von 600 kg.
Dieses Dokument gilt nicht für Anhänger zur Beförderung von Personen, in der Regel Kinder, und für Anhängertypen, die eine Sattelkupplung für die Verbindung mit dem Fahrrad verwenden, wie in Tabelle 1 in diesem Dokument aufgeführt.
Tabelle 1 - Typen von Fahrradanhängern
Anhängertyp   Anwendbarkeit dieses Dokuments
Mehrspurig mit einer Achse   Anwendbar
Mehrspurig mit mehreren Achsen   Anwendbar
Einspurig mit einer Achse oder mehreren Achsen   Nicht anwendbar
Anhänger mit Sattelkupplung mit einer Achse oder mehreren Achsen   Nicht anwendbar
Verwendung   
Fracht   Anwendbar
Menschen/Kinder/Haustiere   Nicht anwendbar
ANMERKUNG   Anforderungen und Prüfverfahren für die elektrische Unterstützung von elektrisch unterstützten Anhängern sind in prEN 17860 5:2023 enthalten.

Cycles utilitaires - Partie 7 : Remorques cargo

La présente Norme européenne spécifie les exigences de sécurité et les méthodes d’essai pour les remorques cargo équipées d’un ou de plusieurs essieux et leurs têtes d’attelage.
La présente norme s’applique aux remorques cargo ayant un poids brut maximal de 600 kg.
La présente norme ne s’applique pas aux remorques destinées au transport de passagers, généralement des enfants, ni aux types de remorques qui utilisent une sellette d’attelage à atteler aux cycles avant, comme indiqué dans le Tableau 1 de la présente norme.
[Tableau 1]
[...]

Tovorna kolesa - 7. del: Kolesarska prikolica

General Information

Status
Not Published
Public Enquiry End Date
24-Oct-2023
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
11-Aug-2023
Due Date
29-Dec-2023

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SLOVENSKI STANDARD
oSIST prEN 17860-7:2023
01-oktober-2023
Tovorna kolesa - 7. del: Kolesarska prikolica
Carrier cycles - Part 7: Cargo trailers
Lastenfahrräder - Teil 7: Anhänger
Cycles utilitaires - Partie 7 : Remorques cargo
Ta slovenski standard je istoveten z: prEN 17860-7
ICS:
43.150 Kolesa Cycles
oSIST prEN 17860-7:2023 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 17860-7:2023

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oSIST prEN 17860-7:2023


DRAFT
EUROPEAN STANDARD
prEN 17860-7
NORME EUROPÉENNE

EUROPÄISCHE NORM

August 2023
ICS 43.150
English Version

Carrier cycles - Part 7: Cargo trailers
 Lastenfahrräder - Teil 7: Anhänger
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 333.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 17860-7:2023 E
worldwide for CEN national Members.

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prEN 17860-7:2023 (E)
Contents Page
European foreword . 5
Introduction . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Cargo trailer cycle combination . 8
5 General vehicle requirements . 9
5.1 Design of the surface requirements . 9
5.2 Securing and strength of safety-relevant fasteners. 9
5.3 Mudguards/wheel covers . 9
5.3.1 Requirement . 9
5.3.2 Test method . 9
5.4 Deflection device . 9
5.5 Position of payload . 11
5.6 Recommendations for loading areas/load securing . 11
5.7 Braking . 11
5.7.1 General. 11
5.7.2 Hand-operated brakes . 11
5.7.3 Requirements for test method on a test track . 11
5.7.4 Brake performance testing . 13
5.8 Parking and stability . 14
5.8.1 Parking . 14
5.8.2 Parking stability while loading . 14
5.9 Tipping stability . 15
5.9.1 Static tipping stability . 15
5.9.2 Dynamic tipping stability . 15
5.10 Dynamic tipping stability – double lane change test. 16
5.10.1 Requirement . 16
5.10.2 Test method . 16
5.11 Drawbar . 17
5.11.1 Drawbar position for single and multi-axle cargo trailer . 17
5.11.2 Drawbar clearance . 17
5.11.3 Drawbar strength test . 18
5.11.4 Drawbar static force test . 20
5.12 Secondary safety device . 20
5.12.1 Requirements . 20
5.12.2 Test method 1 . 21
5.12.3 Test method 2 . 21
6 Frame . 21
6.1 Suspension frames – special requirements . 21
6.2 Requirements for all frame types . 21
6.3 Dynamic test with horizontal forces . 21
6.3.1 General. 21
6.3.2 Determination of test loads . 22
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6.3.3 Test method . 22
6.4 Dynamic test with vertical forces onto the loading point . 23
6.4.1 General . 23
6.4.2 Test method . 23
6.5 Dynamic test with lateral forces . 24
6.5.1 General . 24
6.5.2 Requirement . 25
6.5.3 Test method . 25
6.6 Frame – Static brake torque test . 28
6.6.1 Requirements . 28
6.6.2 Test method . 28
6.7 Frame – Brake mount fatigue test . 28
6.7.1 Requirement . 28
6.7.2 Test method . 28
7 Front wheel fork . 29
7.1 General . 29
7.2 Installation of the axle and wheel fastening . 29
7.3 Front wheel fork – Static bending test . 29
7.3.1 Requirement . 29
7.3.2 Test method . 29
7.4 Front wheel forks – Dynamic bending test and impact test backwards . 30
7.4.1 General . 30
7.4.2 Requirement . 30
7.4.3 Test method . 30
7.4.4 Front forks for use with hub or disc brakes . 34
8 Wheel and wheel/tyre unit – Dynamic test for cargo trailers . 35
8.1 Requirement . 35
8.2 Test method . 35
8.2.1 General . 35
8.2.2 Test method for step 1 . 36
8.2.3 Test method for step 2 . 36
9 Wheels and wheel/tyre assembly. 37
9.1 Wheels/tyre assembly – Concentricity tolerance and lateral tolerance . 37
9.1.1 Requirements . 37
9.1.2 Test method . 37
9.2 Wheel/tyre assembly – Clearance . 38
9.3 Wheel/tyre assembly – static strength test . 38
9.3.1 Requirement . 38
9.3.2 Test method . 39
9.4 Wheels – Wheel retention . 39
9.4.1 General . 39
9.4.2 Wheel retention – Retention devices secured . 40
9.4.3 Front wheel retention – retention devices unsecured . 40
9.4.4 Wheels – quick release devices – operation features . 40
10 Rims, tyres and tubes . 41
10.1 General . 41
10.2 Tyre inflation pressure . 41
10.3 Tyre and rim compatibility . 41
10.4 Rim-wear . 41
10.5 Greenhouse effect test for composite wheels . 41
10.5.1 General . 41
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10.5.2 Requirement . 41
10.5.3 Test method . 42
11 Drive chain and drive belt . 43
11.1 Requirement . 43
11.2 Test method . 43
12 Guard for chain-wheel set and belt drive . 43
12.1 Requirement . 43
12.2 Test method . 43
13 Lighting systems . 43
14 Cargo trailer visibility . 43
15 Warning device . 43
16 Vibrations, ergonomics and design of work equipment . 43
17 Overall vehicle test for cargo trailers with a permanently attached custom structure
and for custom-built cargo trailers . 43
17.1 General. 43
17.2 Requirements . 44
17.3 Verification methods . 44
18 User instructions . 45
19 Markings . 47
19.1 Cargo trailer marking . 47
19.2 Components marking . 47

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oSIST prEN 17860-7:2023
prEN 17860-7:2023 (E)
European foreword
This document (prEN 17860-7:2023) has been prepared by Technical Committee CEN/TC 333 “Cycles”,
the secretariat of which is held by UNI.
This document is currently submitted to the CEN Enquiry.
This document is part of standard series consisting of the following parts:
— prEN 17860-1:2022, Carrier cycles — Part 1: Terms and definitions
— prEN 17860-2:2022, Carrier cycles — Part 2: Lightweight single track carrier cycles — Mechanical
aspects
— prEN 17860-3:2022, Carrier cycles - Part 3: Lightweight multi track carrier cycles — Mechanical
aspects
— prEN 17860-4, Cycles - Carrier cycles — Heavyweight multi track carrier cycles — Mechanical and
functional aspects
— prEN 17860-5:2023, Carrier cycles — Electrical aspects
— prEN 17860-6, Carrier cycles — Passenger transport
— prEN 17860-7:2023, Carrier cycles — Cargo trailers

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oSIST prEN 17860-7:2023
prEN 17860-7:2023 (E)
Introduction
This document gives requirements and test methods for mechanical and functional aspects for cargo
trailers.
This document has been developed in response to demand throughout Europe. Its aim is to provide a
standard for the assessment of mechanical aspects for cargo trailers of a type which are excluded from
type approval by Regulation (EU) No. 168/2013.
Because of the diversity of geometries and solutions of trailers not all requirements and test methods in
this document may apply to every trailer.

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prEN 17860-7:2023 (E)
1 Scope
This document specifies safety requirements and test methods for single and multi-axle cargo trailers
and their connecting devices.
This document applies to cargo trailers with a maximum gross vehicle weight of 600 kg.
This document is not applicable to trailer for transportation of passengers, usually children and for type
of trailers which use fifth wheel for connecting to the front cycles as listed in the Table 1 in this document.
Table 1 — Types of cycle trailers
Type of trailer Applicability of this document
Multi track single axle Applicable
Multi track multi axle Applicable
Single track with single axle or multi axle Not applicable
Fifth wheel trailer with single axle or multi axle Not applicable
Usage
Cargo Applicable
People/children/pet Not applicable

NOTE Requirements and test methods for electrical assistance for electrically assisted cargo trailers are
covered by prEN 17860-5:2023.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 15918:2011+A2:2017, Cycles — Cycle trailers — Safety requirements and test methods
EN ISO 4210-2:2023, Cycles — Safety requirements for bicycles — Part 2: Requirements for city and
trekking, young adult, mountain and racing bicycles (ISO 4210-2:2023)
EN ISO 4210-3:2023, Cycles — Safety requirements for bicycles — Part 3: Common test methods (ISO 4210-
3:2023)
EN ISO 4210-4:2023, Cycles — Safety requirements for bicycles — Part 4: Braking test methods (ISO 4210-
4:2023)
EN ISO 4210-6:2023, Cycles — Safety requirements for bicycles — Part 6: Frame and fork test methods (ISO
4210-6:2023)
EN ISO 4210-8:2023, Cycles — Safety requirements for bicycles — Part 8: Pedal and drive system test
methods (ISO 4210-8:2023)
ISO 5775-1:2014, Bicycle tyres and rims — Part 1: Tyre designations and dimensions
ISO 5775-2:2021, Bicycle tyres and rims — Part 2: Rims
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prEN 17860-7:2023 (E)
ISO 14878:2015, Cycles — Audible warning devices — Technical specification and test methods
prEN 17860-1:2022, Carrier cycles — Part 1: Terms and definitions
prEN 17860-2:2022, Carrier cycles — Part 2: Lightweight single track carrier cycles — Mechanical aspects
prEN 17860-3:2022, Carrier cycles — Part 3: Lightweight multi track carrier cycles — Mechanical aspects
3 Terms and definitions
For the purposes of this document, the terms and definitions given in prEN 17860-1:2022 and the
following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp/
— IEC Electropedia: available at https://www.electropedia.org/
3.1
cargo trailer
single or multi axle trailer with or without electrical assistance for the conveyance of loads connected to
a cycle with device for connection behind a cycle
Note 1 to entry: For electrically assistance, please see definition of electrically power assisted cargo trailer.
3.2
connecting device
part of the cargo trailer that is used for coupling to the towing cycle
3.3
overrun brake (system)
brake which is actuated by the decrease in relative distance between cycle and cargo trailer
3.4
drawbar
part of the cargo trailer that is used to connect the cargo trailer with the towing cycle and is used to steer
the cargo trailer while maintaining specific distance from the towing cycle
3.5
secondary safety device
safety device which prevents a complete disconnection of the cargo trailer connected to a cycle or an
electrical safety device which deaccelerates the cargo trailer in case it is getting disconnected from a cycle
3.6
electrically power assisted cargo trailer
EPACT
cargo trailer, equipped with auxiliary electric motor, whereas the electric motor only propels by the
movement of the towing cycle, except in the hand-cart assistance mode
4 Cargo trailer cycle combination
The recommended maximum gross vehicle weight of the cargo trailer is:
— 600 kg when the trailer is pulled by a multi track carrier cycle;
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prEN 17860-7:2023 (E)
— 350 kg when the trailer is pulled by a bicycle, EPAC or single track carrier cycle.
5 General vehicle requirements
5.1 Design of the surface requirements
Shall be according to prEN 17860-2:2022, 5.1.
5.2 Securing and strength of safety-relevant fasteners
Shall be according to prEN 17860-2:2022, 5.2.
5.3 Mudguards/wheel covers
5.3.1 Requirement
The requirements in accordance with EN ISO 4210-2:2023, 4.11 apply.
5.3.2 Test method
The test shall be conducted in accordance with EN ISO 4210-3:2023, 4.2.
5.4 Deflection device
Cargo trailers shall be designed in accordance with EN 15918:2011+A2:2017 such that a vertical obstacle
cannot be caught between a wheel and the body of the cargo trailer when the cargo trailer is drawn
forwards past any such obstacle. An example is shown in Figure 1.
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prEN 17860-7:2023 (E)

Key
1 deflection devices
2 vertical obstacle
3 moving direction
Figure 1 — Example of the deflection devices for single and multi axle cargo trailers

The width of cargo trailer in front of the wheels shall not be less than the distance between the tyre
centrelines and be shaped so that the cycle trailer is deflected sideways when drawn past a vertical
obstacle with a minimum height of 750 mm and diameter of 90 mm (see Figure 1).
The deflection device shall be strong enough not to collapse if a trailer with maximum payload is hitting
the obstacle.
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prEN 17860-7:2023 (E)
5.5 Position of payload
The position of the transported load shall be selected such that the cargo trailer can be ridden and braked
safely in each loading and operating situation, the cyclist in the front is not hindered and vision is not
limited. A rear-view mirror on the towing cycle shall be recommended if vision to the rear is limited due
to normal positioning of the payload or the vehicle’s construction.
The manufacturer shall outline in the user manual the allowed load distribution on the cargo trailer such
that the load distribution does not result in the cargo trailer having too aft centre of gravity.
Uniform wheel load distribution and the lowest possible overall centre of gravity shall be strived for.
5.6 Recommendations for loading areas/load securing
Design recommendations can be found in prEN 17860-2:2022, Annex I Part 2.
5.7 Braking
5.7.1 General
A cargo trailer shall be equipped with at least two brake systems which are operated simultaneously. The
brake systems shall function without jamming.
The cargo trailer until total mass of 100 kg (including payload) are exempted from overrun brakes only
if the connection point to the cycle is not higher than 400 mm above the ground. Additionally, the
manufacturer shall confirm the braking performance according to the test in 5.7.2 with the lightest
possible cycle available. The manufacturer shall also recommend the cycle type (including brake type,
frame type, tire profile and empty weight of the cycle) according to the results of the braking distance
test to its customers for operations.
The requirements in accordance with Table 2 shall be met.
NOTE See EN ISO 4210-4:2023, 4.6.5.7, Point h), Test method — Simple check on the test track.
5.7.2 Hand-operated brakes
If the said equipment is used in the intended operational mode than compliance to
prEN 17860-2:2022, 6.2 applies.
5.7.3 Requirements for test method on a t
...

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